AI Factories Need More Than Compute: How Digital Twins Are Reshaping Operations and Workforce Training

AI factories are emerging as the next generation of industrial infrastructure. But as organizations invest in GPUs, power, cooling, networking, and increasingly sophisticated facilities, another challenge is coming into focus: how will the workforce be prepared to operate and maintain these complex environments?

 

The AI industry is moving rapidly from experimentation toward large-scale infrastructure.

 

NVIDIA’s latest generation of AI-factory architecture is designed to bring together computing, networking, storage, power, cooling, and software into highly optimized environments for large-scale AI workloads. Its Vera Rubin platform is being positioned to support some of the world’s largest AI factories, while the NVIDIA DSX platform provides a reference architecture for designing and operating them. At GTC 2026, NVIDIA made this concrete by releasing the Vera Rubin DSX AI Factory reference design and taking the Omniverse DSX Blueprint to general availability, giving operators a fully compatible pairing of physical reference architecture and digital-twin environment for design, buildout, and operations.

 

Much of the conversation naturally focuses on the technology that makes these facilities possible: GPUs, high-density racks, power distribution, liquid cooling, networking, and AI software.

 

But there is another part of the AI-factory equation that deserves more attention:

 

The people who design, operate, maintain, troubleshoot, and continuously improve these environments.

 

As AI infrastructure becomes more complex, organizations will need new ways to prepare their workforce.

 

This is where digital twins and immersive learning can play an increasingly important role.

 

A digital twin can provide more than a digital representation of an AI facility. It can become a foundation for simulation, collaboration, training, maintenance, and operational knowledge.

 

What Is an AI Factory?

The term “AI factory” describes a new approach to infrastructure built specifically around the production and delivery of AI workloads.

 

Traditional data centers support a broad range of computing needs. AI factories, by contrast, are designed around accelerated computing and the infrastructure required to process enormous volumes of data and produce AI outputs at scale.

 

The “factory” analogy is deliberate.

 

Instead of manufacturing a physical product, an AI factory takes inputs such as data, electricity, and computing resources and produces outputs such as AI models, inference, tokens, and other forms of machine-generated intelligence.

 

NVIDIA’s current AI-factory architecture brings together the computing, networking, storage, and infrastructure required to optimize these workloads at scale.

 

But an AI factory is not purely digital.

 

Behind the AI models and software is a physical environment containing high-density computing systems, electrical infrastructure, cooling systems, networking equipment, monitoring systems, and other critical assets.

 

And those assets need people.

 

AI Factories Are Industrial Systems, Not Just Data Centers

As AI workloads become more demanding, the physical infrastructure supporting them is becoming increasingly sophisticated.

 

AI factories can involve:

  • High-density GPU and computer systems
  • Advanced electrical distribution
  • High-capacity power infrastructure
  • Direct-to-chip and other liquid-cooling technologies
  • High-speed networking
  • Thermal management
  • Monitoring and control systems
  • Physical security and safety systems
  • Maintenance and operational procedures

These systems cannot be treated independently.

 

A change in computing density can affect power requirements. Power requirements can affect thermal loads. Thermal loads can influence cooling infrastructure. Cooling, electrical, networking, and computing systems all have to work together reliably.

 

This makes the design and operation of an AI factory an increasingly complex engineering challenge.

 

Schneider Electric’s collaboration with NVIDIA illustrates this shift. In March 2026, the companies announced validated blueprints covering the design, simulation, building, operation, and maintenance of gigawatt-scale AI factories. Schneider Electric and AVEVA are also working with NVIDIA on lifecycle digital-twin architecture for large-scale AI factories — AVEVA has integrated its CONNECT industrial intelligence platform and engineering and operations software directly into the Omniverse DSX Blueprint, alongside strategic partners Schneider Electric and ETAP, to create physical and digital modules that can be deployed across the full AI-factory lifecycle.

 

Schneider’s AI-factory solutions now bring together power, liquid cooling, prefabricated infrastructure, software, and digital-twin capabilities for high-density AI environments.

 

The important point is that the AI factory is being treated as a lifecycle engineering and operations challenge, not simply as a collection of servers.

 

That creates a natural role for digital twins.

 

Why Digital Twins Matter for AI Factories

A digital twin creates a digital representation of a physical asset, system, or environment.

 

For AI factories, the value of a digital twin can extend far beyond simply viewing a 3D model.

 

It can help organizations understand how different parts of the infrastructure interact and explore potential scenarios before making changes in the physical environment.

 

Design

Engineering teams can use digital representations to visualize and evaluate infrastructure before construction.

 

Simulation

Power, cooling, thermal, and other operational scenarios can be modeled to help identify potential issues and optimize designs.

 

Collaboration

Teams in different locations can review and interact with the same digital environment rather than relying solely on drawings, screenshots, or static documentation.

 

Operations

Digital information can provide a shared view of complex infrastructure and support operational decision-making.

 

Maintenance

Technicians can use digital representations to understand equipment, procedures, and maintenance requirements.

 

This is already becoming part of the AI-factory ecosystem where NVIDIA has highlighted digital twins for AI-factory design and simulation, including the use of NVIDIA Omniverse and partner engineering technologies to model infrastructure and power requirements. NVIDIA’s Omniverse DSX Blueprint is also designed to support digital twins for large-scale AI-factory design and simulation, with industry leaders including Schneider Electric, Siemens, PTC, Eaton, Vertiv, Trane Technologies, and others.

 

This points toward an important evolution:

The digital twin is becoming part of the AI-factory lifecycle.

But there is one stage of that lifecycle that is easy to overlook.

The people who need to learn how to operate it.

 

The Missing Layer: Training the AI Factory Workforce

An AI factory can contain highly specialized systems that employees cannot simply learn by reading a manual or watching a presentation.

 

Consider the range of people involved:

  • Engineers designing and validating infrastructure
  • Technicians maintaining equipment
  • Operators monitoring systems
  • Safety teams preparing workers for high-risk situations
  • Contractors working on specialized systems
  • Remote experts supporting field teams
  • New employees learning unfamiliar facilities

 

All of these roles require knowledge of the physical environment.

 

And as infrastructure becomes more complex, that knowledge becomes harder to communicate using traditional methods alone. NVIDIA itself has pointed to this gap directly: industry research indicates that a lack of AI skills is the primary reason companies are unable to achieve business value from AI, which is why the company built its Deep Learning Institute to deliver hands-on training at scale — a program that has already reached more than 183,000 students and runs onsite workshops with organizations like Lockheed Martin, Adobe, and Cisco.

 

This creates an interesting opportunity:

What if the same digital environment created for engineering and simulation could also become a training environment?

 

This isn’t just a hypothetical — it’s already happening inside NVIDIA’s own manufacturing ecosystem. At its new Houston facility, Foxconn engineers used digital twins built on NVIDIA libraries and open models to design and validate both the physical plant and the AI and robotics systems that support factory workers, and that same digital environment now powers interactive AI coaches that help train new employees. Wistron took a similar approach with its Fort Worth facility, which was designed first as a digital twin built on NVIDIA AI and Omniverse libraries before a single system was assembled on the factory floor.

 

Instead of separating engineering data from workforce training, organizations could use digital twins as a bridge between the two.

 

A technician could explore a digital representation of a facility before entering it.

 

An engineer could use the same environment to explain a system to an operator.

 

A safety team could create a simulation of a hazardous scenario without exposing workers to the real-world risk.

 

A maintenance team could practice a procedure before working on operational equipment.

 

The digital twin becomes more than a model.

 

It becomes a place to learn — a shift NVIDIA has described in its own research on industrial digital twins, noting that physically accurate virtual replicas of real-world environments and processes serve as the training ground that helps AI agents, autonomous systems, and robot fleets operate safely and reliably before ever touching the real world. The same logic extends naturally to the humans working alongside those systems.

 

From Digital Twin to Training Environment

The concept becomes particularly powerful when digital twins are combined with interactive and immersive learning.

 

Consider a technician preparing to perform maintenance on a complex system.

 

Instead of beginning with a static manual, the technician could:

  1. Locate the equipment within a digital representation of the facility.
  2. Explore the relevant components.
  3. Identify the parts involved in the procedure.
  4. Follow the maintenance sequence step by step.
  5. Practice the procedure virtually.
  6. Complete an assessment to demonstrate understanding.
  7. Transition to the physical equipment with greater familiarity.

 

The objective isn’t to replace hands-on experience.

 

It is to make that hands-on experience safer, more targeted, and more effective.

 

Equipment familiarization New employees can explore complex equipment and facilities before entering the physical environment.

 

Maintenance training Technicians can rehearse procedures using digital representations of real equipment.

 

Safety training Organizations can simulate hazardous or unusual scenarios in a controlled environment.

 

Troubleshooting Workers can practice identifying faults and following the correct response procedures.

 

Remote collaboration Experts can join a shared 3D environment to guide teams in another location.

 

Interactive work instructions Static manuals can evolve into contextual, step-by-step 3D instructions.

 

Together, these applications create a connection between digital twins, workforce training, and operations.

 

Why Immersive Learning Makes Sense for Complex Infrastructure

Immersive learning is not about using VR simply because VR is new.

 

Its value comes from making complex information easier to understand and interact with.

 

Industrial equipment is inherently spatial.

 

A conventional manual may describe a sequence of steps, but the learner still has to mentally translate those instructions into the physical environment.

 

An interactive 3D experience can make those relationships more intuitive.

 

A learner can see:

Where the equipment is → what components are involved → what needs to move → what needs to be inspected → what sequence needs to be followed.

 

This can be particularly valuable when the real equipment is:

  • Expensive
  • Operationally critical
  • Difficult to access
  • Located in another facility
  • Dangerous to use for repeated training
  • Required for production

 

Immersive training can provide a safe environment for repetition before the learner works on the physical system.

 

And immersive does not necessarily mean fully virtual.

 

Training can take different forms depending on the task and the device available.

 

3D Interactive Training Learners can explore equipment and procedures through a PC, tablet, or mobile device.

 

Augmented Reality Workers can access instructions and digital information while interacting with physical equipment.

 

Virtual Reality Learners can enter a fully immersive digital environment and practice procedures at 1:1 scale.

 

The important point is flexibility.

 

The training experience should adapt to the workforce — not the other way around.

 

Immersive Training Doesn’t Have to Mean a VR Headset

One of the biggest barriers to enterprise XR adoption is the assumption that every employee needs specialized hardware.

 

That is rarely practical.

 

An engineer may spend most of their day at a workstation.

 

A technician may use a tablet on the factory floor.

 

A field worker may use a mobile device or AR hardware.

 

A training center may use VR headsets.

 

If immersive learning is limited to one type of device, organizations can quickly run into deployment and scalability challenges.

 

This is where browser-based XR becomes interesting.

 

A browser-based approach can allow the same underlying experience to be accessed across different devices without requiring every user to install a specialized application.

 

For enterprise environments, this can simplify deployment and make immersive experiences available to a much wider workforce.

 

iQ3Connect follows this approach by allowing organizations to create interactive 3D training and experiences that can be accessed through modern web browsers across desktop, mobile, AR, and VR devices.

 

That means an organization can use the same core content in different ways.

 

PC for learning. Tablet for guided work. AR for field instructions. VR for immersive simulation.

 

The headset becomes an option — not a requirement.

 

From Engineering Data to Workforce Readiness

This leads to a broader opportunity for industrial organizations.

 

Today, engineering, simulation, training, and operations are often treated as separate activities.

 

But the AI-factory model creates an opportunity to connect them.

 

Consider the following lifecycle:

Engineering Data

Digital Twin

Simulation

Immersive Training

Interactive Work Instructions

Operations & Maintenance

Knowledge Capture

 

The same 3D and engineering data that helps teams understand an asset can potentially become the foundation for training and operational support.

 

This is particularly relevant as digital-twin initiatives move toward lifecycle applications.

 

Schneider Electric and NVIDIA’s work around lifecycle digital twins for AI factories demonstrates how the technology is expanding beyond isolated design models toward environments that support design, simulation, operations, and maintenance.

 

The next opportunity is to extend that lifecycle to the workforce.

 

Where iQ3Connect Fits

This is where platforms such as iQ3Connect can help organizations turn the concept into practical training and operational experiences.

 

iQ3Connect enables teams to transform 3D models, CAD data, documents, videos, and other content into interactive training, guided work, and collaborative 3D experiences through a no-code authoring environment.

 

Its digital-twin capabilities allow organizations to bring 3D CAD, point-cloud data, 360-degree content, documents, and other assets into browser-based environments that can be accessed across PCs, tablets, mobile devices, AR, and VR.

 

For workforce training, this can support applications such as:

  • Equipment operation training
  • Maintenance and repair training
  • Safety and HSE training
  • Interactive 3D manuals
  • AR work instructions
  • VR training on digital twins
  • Remote collaboration
  • Virtual facility walkthroughs

 

For example, a complex piece of infrastructure can be transformed from an engineering model into an interactive learning environment.

 

A technician can explore the equipment, follow a procedure, practice the required steps, and access the experience from the device most appropriate for their role.

 

iQ3Connect also supports integration with learning management systems, allowing immersive training to become part of existing enterprise learning workflows rather than operating as a separate system.

 

This creates a potential bridge between engineering data and workforce readiness.

 

The AI Factory Workforce Will Need a New Training Model

The AI-factory era is still developing.

 

But the direction is becoming increasingly clear.

 

AI infrastructure is becoming larger, denser, more specialized, and more tightly integrated with physical infrastructure.

 

NVIDIA’s current AI-factory roadmap is expanding toward massive systems designed for agentic AI, while new AI-factory projects are emerging around the world. In July 2026, NVIDIA announced it is partnering with Noetra Corp. to build a national AI infrastructure initiative in Japan, built around a Vera Rubin AI factory with 27,500 Rubin GPUs, 13,750 Vera CPUs, and 140 megawatts of data-center capacity — supported by Japan’s Ministry of Economy, Trade and Industry as the computing foundation for the country’s FRONTia Project, aimed at strengthening the AI ecosystem across manufacturing, logistics, and healthcare.

 

At this scale, workforce readiness becomes a strategic consideration.

 

Organizations will need people who can:

  • Understand complex infrastructure
  • Operate advanced systems
  • Follow precise procedures
  • Troubleshoot equipment
  • Respond to safety scenarios
  • Maintain critical assets
  • Collaborate across locations
  • Continuously learn as systems evolve

 

Traditional training will remain important.

 

But digital twins and immersive learning can add another layer — one that connects training more closely to the actual environments in which people work.

 

The Future of the AI Factory Is Also About Human Capability

The AI-factory conversation will understandably continue to focus on computers.

GPUs, networking, power, cooling, software, and infrastructure are fundamental to building AI at scale.

 

But infrastructure alone does not operate itself.

 

Behind every AI factory is a workforce responsible for designing, commissioning, operating, maintaining, troubleshooting, and continuously improving it.

 

As AI infrastructure becomes more complex, organizations will need equally sophisticated ways to prepare that workforce.

 

Digital twins can provide the foundation.

 

Immersive learning can make that foundation interactive.

 

Browser-based XR can make those experiences accessible across different teams and devices.

 

Together, they can help connect the digital and physical sides of the AI-factory lifecycle.

 

The future of AI factories won’t be built by computers alone. It will be built by the combination of intelligent infrastructure and an AI-ready workforce.

 

And perhaps the next evolution of the digital twin is not simply to help organizations design the AI factory — but to help people learn how to operate it.

 

Explore how iQ3Connect can help transform engineering data and digital twins into interactive training, guided work, and collaborative experiences.

 

Sources referenced in this post:

Accelerating XR Training Development with Gaussian Splatting and iQ3Connect

Background

Organizations face increasing pressure to deliver high-quality, scalable training that accurately represents complex equipment, facilities, and workflows. Yet the creation of 3D training content traditionally requires CAD models, laser scanning, or extensive manual modeling—processes that are slow, costly, and constrained by data availability.

 

Gaussian Splatting fundamentally changes this paradigm.

 

iQ3Connect now provides full support for Gaussian Splatting within our browser-based, enterprise XR platform, enabling creation of immersive training environments from simple photos or video. The result is a significant reduction in content development time, faster deployment of workforce training programs, and broader access to real-world operational knowledge.

 

What is Gaussian Splatting?

Gaussian Splatting is an advanced 3D reconstruction technique that converts standard images or video into a photorealistic, spatially accurate scene representation. Unlike mesh-based or voxel-based approaches, Gaussian Splats are computationally efficient, streamable, and exceptionally lightweight—making them ideal for real-time XR applications.

Key benefits include:

  • High fidelity reconstruction of real environments

  • Minimal capture requirements (standard mobile or video cameras)

  • Lower cost and faster turnaround compared to LiDAR or manual modeling

  • Immediate web and XR compatibility when processed in iQ3Connect

For training leaders, this capability unlocks rapid digitization of equipment, facilities, and processes—even when CAD data is unavailable or restricted.

 

Enterprise Training Advantages

✔ Accelerated Digitization of Equipment & Facilities

Capture real-world environments using only standard photography or video. No CAD, LiDAR, or modeling expertise required.

 

✔ Reduce Dependence on Engineering Data

Gaussian Splats provide a reliable alternative when CAD data is missing, outdated, proprietary, or too large for XR deployment.

 

✔ Integrate Multiple Data Modalities

iQ3Connect enables seamless combination of:

  • Gaussian Splats

  • CAD models

  • Point clouds (e.g., LAS, E57)

  • 360° images and videos

  • Operational documents (PDFs, videos, SOPs)

This creates a comprehensive, context-rich training environment.

 

✔ Streamlined Multi-Device Deployment

All Gaussian Splats processed in iQ3Connect are optimized for:

  • VR headsets

  • AR devices

  • Web browsers

  • Mobile and tablet

No local installation, plugins, or large downloads are required.

 

Common Tools for Creating Gaussian Splats Compatible with iQ3Connect

Several open-source and commercial tools generate splat formats (e.g., .ply, .splat) that can be imported directly into iQ3Connect. Common creation tools include:

 

1. Nerfstudio (with Gaussian Splatting pipelines)

An extensible framework that supports Gaussian Splat reconstruction from photo sets or video sequences.

  • Ideal for: High-quality reconstructions and research workflows

  • Output: .ply, .splat

 

2. Gaussian Splat Studio

A user-friendly application for generating splats from images or video with minimal setup.

  • Ideal for: Quick conversions and operational teams without ML expertise

  • Output: .splat

 

3. SplaTAM

A real-time SLAM-based Gaussian Splatting tool—excellent for capturing environments with a moving camera.

  • Ideal for: Handheld/mobile scanning, fast field capture

  • Output: .splat, .ply

 

4. Luma AI (NeRF-based with export options)

While primarily focused on NeRFs, Luma’s capture tools can be used as input for splat conversion workflows.

  • Ideal for: Smartphone-based capture with cloud processing

 

5. DotSplat and Mobile Splat Tools

Lightweight mobile pipelines emerging from open-source communities that export splat-compatible point clouds.

 

Here are three paid tools for creating 3D Gaussian splats (i.e., using the Gaussian Splatting technique) :

 

1. KIRI Engine

A mobile & web cloud-based 3D capture app that supports Gaussian splatting (“3DGS”) plus mesh export. Offers editing, masking, and export to formats like OBJ, GLTF, PLY. Paid subscription required for full 3DGS feature. 

 

2. Postshot

A desktop application (Windows) for processing captures into Gaussian splats locally (no cloud), with live preview/training, full control over data and export into 3D workflows. Best for users with suitable GPU. Paid version.

 

3. Splatware

Splatware: A cloud platform built for professionals and teams to generate, edit, animate, host and export Gaussian splatting 3D models, including hosting/sharing and marketplace options. Has tiered paid plans (Free → Pro → Enterprise).

 

All of the formats produced by these tools can be processed through the iQ3Connect 3D Importer and converted into XR-ready assets.

 

Technical Workflow: Importing Gaussian Splats into iQ3Connect

iQ3Connect streamlines the process of converting Gaussian Splats into optimized training-ready scenes.

 

1. Capture the Environment

Use photos, video, or drone footage. Ensure:

  • Adequate coverage around the subject

  • Consistent lighting where possible

  • Sufficient overlap between frames

 

2. Generate the Gaussian Splat

Process the captured media using one of the tools listed above. Export in .splat, .ksplat or .ply format.

 

3. Import into the iQ3Connect 3D Importer

Inside the platform:

  1. Open 3D Import

  2. Select Add Model

  3. Upload the Gaussian Splat file

The system automatically optimizes the file for real-time rendering and cross-device compatibility.

 

4. Convert to an XR-Ready Model

The splat file is can be converted into an XR-readu model in a single click. The XR-ready model can be used in iQ3Connect workspaces for training and multi-user XR collaboration.

 

5. Build a Rich Training Environment

Within the iQ3Connect Workspace, teams can combine the splat with:

  • Engineering CAD

  • LiDAR point clouds

  • Workflow steps and procedures

  • Media assets (PDF, video, 360° images)

  • Labels, markers, and hotspots

  • Guided training modules and assessments

This flexibility allows training developers to replicate a complete operational environment—not just a single asset.

 

6. Deploy to the Workforce

Publish your training or collaboration session and access it across:

  • VR and AR devices

  • PC and laptop browsers

  • Tablets and smartphones

All with no software installation.

 

Experience Gaussian Splats in iQ3Connect

Explore a live Gaussian Splat example in your browser. Use the WASD and mouse to navigate in the 3D space. Share the link with your colleagues to meet in realtime in the collaborative workspace.


👉 Live Experience

 

Looking Ahead

iQ3Connect will continue to expand support for Gaussian Splats, including advanced editing, annotation, and automated training authoring capabilities. Future examples will highlight real-world applications across manufacturing, energy, aerospace, pharmaceuticals, and other sectors requiring high-fidelity training environments.

 

Explore How Gaussian Splats Can Modernize Your Training Workflow

 

👉 Request a customized demo
👉 Evaluate integration with your existing content pipeline
👉 Begin creating XR training content in minutes—not weeks

Case Study: Immersive CAD to VR Digital Prototyping for Industrial Equipment Manufacturers

Overview

A leading industrial equipment manufacturer, specializing in engineered solutions for sectors like compressed air, vacuum, and assembly systems, sought to accelerate product development while reducing costly design iterations. With increasing pressure to deliver high-quality, customized solutions faster, the company leveraged iQ3Connect’s immersive XR platform to transform its digital prototyping workflow.

 

Industry Challenge

In industrial manufacturing, the stakes are high:

  • Complex assemblies and machinery require robust cross-functional reviews.

  • Physical prototyping is expensive and time-consuming.

  • Missed design issues can result in costly rework, delayed launches, and dissatisfied customers.

  • Effective collaboration between engineering, service, and production is often limited by geography and siloed processes.

 

Solution: iQ3Connect Immersive Prototyping

By adopting iQ3Connect’s XR platform, the manufacturer enabled its teams to:

  • Instantly upload and visualize 3D CAD assemblies (Siemens JT, STEP, Autodesk Inventor, etc.) in a shared, interactive XR environment.

  • Perform detailed assembly and service reviews virtually, including for large and heavy equipment that’s difficult to access physically.

  • Empower engineering, service, and manufacturing teams to collaborate in real time, whether on-site or remote, using either untethered or tethered VR headsets.

  • Rapidly identify and address design flaws early in the product lifecycle, before any physical prototype is produced.

 

Business Outcomes

  • Accelerated Time-to-Market:
    Teams quickly iterated on virtual prototypes, making design changes in days—not weeks—resulting in faster NPD (new product development) cycles.

  • Higher Design Quality and Fewer Errors:
    Immersive reviews allowed stakeholders to “walk through” complex machinery, ensuring issues are caught and resolved early.

  • Enhanced Collaboration:
    Cross-disciplinary teams—including engineering, production, and after-sales—could participate in reviews regardless of location, fostering alignment and knowledge transfer.

  • Cost Savings:
    Early digital detection of flaws significantly reduced the need for multiple physical prototypes and associated rework costs.

  • Easy Integration:
    No specialized coding or new CAD workflows—just upload and go, fully compatible with existing digital assets and IT environments.

 

Implementation Insights

  • The platform is browser-based and runs securely on company servers, supporting enterprise IT policies and data security requirements.

  • Compatible with industry-standard VR headsets, it works in both wireless and tethered modes for flexibility in factory or office settings.

  • The intuitive interface enabled fast onboarding for both engineering teams and field service reviewers.

 

Scaling Digital Innovation

After seeing measurable success in initial pilots—improved agility, deeper reviews, and tangible cost reductions—the company is expanding immersive prototyping across more projects and business units. The result? A more competitive, agile, and customer-responsive organization, ready to lead in the evolving industrial landscape.

 

Are you an industrial equipment manufacturer seeking to modernize your product development? Discover how iQ3Connect can help you accelerate innovation, reduce costs, and deliver higher-value solutions—contact us today for a tailored demo.

Build VR and AR Training with CAD Models—Streamline Your JT to XR Workflow

Streamlining VR & AR Training With JT File Support in iQ3Connect

iQ3Connect support for JT files significantly streamlines the process for bringing 3D CAD designs into immersive experiences, whether for real-time collaboration, training, and experience creation. By using this lightweight file format, the CAD-to-XR pipeline, from model export, to data transfer and processing, can be reduced from hours to minutes.

 

JT files can be exported from most CAD systems such as Siemens NX, Autodesk Inventor, PTC Creo, and Product Lifecycle Management systems such as Siemens Teamcenter.

 

Key Advantages of JT Files in the CAD-to-XR Workflow

1. Rapid, Automated CAD-to-XR Pipeline
With iQ3Connect’s JT file support, you can import large, complex CAD assemblies into virtual reality or augmented reality in just minutes. Benchmark results show:

  • JT files with 10 million polygons: Import into XR in under 30 seconds.

  • JT files with 100 million polygons: Ready for immersive training in under 10 minutes.

2. Custom Level of Detail for Every Use Case
iQ3Connect lets you define quality settings for each part or assembly. Whether you need high-fidelity visualization for engineering reviews or lightweight models for VR training, JT files support precise optimization.

3. Lightweight & Efficient Data Handling
JT files are specifically designed for efficient data sharing and management, making them perfect for large assemblies and distributed teams. They maintain essential manufacturing information and hierarchy while minimizing file size.

4. Versatile Visualization & Collaboration
Use JT files in iQ3Connect for high-accuracy engineering visualization or optimize for fast, interactive training experiences. The flexibility makes them valuable for manufacturing, automotive, aerospace, and beyond.

 

Why Use JT Files for VR and AR Training?

So, what are JT files? .JT (Jupiter Tessellation) is an openly-published ISO-standardized 3D data format for visualization and collaboration. JT files are used across industries such as manufacturing, automotive, and aerospace for data exchange, supplier collaboration, and long-term data retention. They encapsulate intricate geometric details and metadata, including geometry, color, and material properties, while maintaining a lightweight structure.

 

How iQ3Connect Simplifies JT to XR Training Creation

By supporting JT files, iQ3Connect enables:

  • One-click import of CAD models for VR and AR training or real-time collaboration

  • Faster CAD-to-XR conversion with minimal manual processing

  • Seamless sharing and review of complex engineering data in immersive environments

 

Start building your next immersive training or collaboration project with iQ3Connect and JT files—unlock new levels of efficiency, accuracy, and engagement for your team.

 

Upload your JT files and start creating XR experiences today!

Case Study: Sierra Space Accelerates Engineering Collaboration and Launch Preparation with iQ3Connect

Background

Sierra Space — Aerospace and space technology leader, developer of the Dream Chaser® spaceplane and advanced satellite vehicles.

 

Challenge

Sierra Space manages some of the world’s most complex engineering projects, including the Dream Chaser® Tenacity, with over one million components. Their teams needed a scalable way to:

  • Visualize and collaborate on massive 3D assemblies, regardless of device or location

  • Minimize costly and time-consuming custom software development

  • Support critical launch preparation and contractual design evaluations across distributed engineering teams

 

Solution

iQ3Connect delivered a device-agnostic, WebXR-enabled platform for real-time 3D collaboration:

  • Dream Chaser® Tenacity (1M+ components) and full satellite vehicle assemblies now run smoothly in multi-user, multi-device workspaces—including on tablets and smartphones

  • Engineering teams access, review, and manipulate large-scale 3D models instantly—no downloads or custom builds required

  • SSO integration enables secure, organization-wide access; WebXR supports both desktop and mobile experiences

 

 

Business Outcomes

  • Dramatic Efficiency Gains:
    Engineering tasks that previously required up to four weeks of custom development can now be completed in as little as four hours.

  • Rapid Adoption and Internal Impact:
    Multiple engineering teams were able to demonstrate the platform internally and externally within hours of receiving training

  • Immediate Program Value:
    Integrated into Tenacity’s digital closeout and launch prep, iQ3Connect has already supported multiple DFX (Design for X) evaluations to fulfill contractual and compliance requirements

  • Enterprise Collaboration Unlocked:
    Teams can review, discuss, and resolve design issues in real time, on any device—speeding up decision-making and reducing barriers to innovation

 

 

Conclusion

By leveraging iQ3Connect, Sierra Space has transformed how its teams interact with their most complex digital assets—accelerating engineering cycles, streamlining launch preparation, and fulfilling mission-critical contractual obligations with unmatched speed and flexibility.

Using 3D Digital Twins with Immersive Visualization in the Inspection Industry

Background

The inspection industry plays a crucial role across various sectors, including manufacturing, construction, oil and gas, and infrastructure. Inspections ensure compliance with safety standards, quality control, and maintenance schedules, mitigating risks and enhancing operational efficiency. Traditionally, inspections rely on manual processes and physical presence, which can be time-consuming, costly, and often hazardous. Advancements in reality capture and digital twins provide a strong foundation for 3D 1:1 immersive visualization in Virtual Reality (VR), Augmented Reality (AR), and Mixed Reality (MR). This combination offers innovative solutions for virtualizing inspector training, real-time collaboration, and data analysis visualization, potentially disrupting how inspections are traditionally conducted.

 

Persistent Digital Twins Creation and Visualization

Inspections generate vast amounts of data, including measurements, photos, and notes. Drones capture detailed lidar data which can be utilized as an accurate 3D foundation for creating digital twins. In addition, many industries have design or CAD drawings that can provide greater detail and accuracy when combined with lidar or scan data. Data capture can also include 360 images and videos that can further enhance the digital twin. Documentation and real-time sensor data can be added to the digital twin to provide live actionable information. A digital twin provides the basis for visualization in immersive reality devices at 1:1 scale creating opportunities for virtualizing inspection applications that traditionally rely on in-person activities. Such digital twins can be accessible 24×7 in a persistent manner for a variety of business applications. Open web-based rendering approaches as Webgl and more advanced WebGPU for rendering provide powerful and scalable software capability for diverse business environments. More recently the WebXR and OpenXR standards provide a unified approach for supporting VR, AR, and MR devices in a vendor agnostic manner eliminating key friction points for business adoption. One example of using web technologies for XR can be viewed live at https://iq3connect.com/xr.

 

Opportunities

 

Enhanced Safety, Efficiency, and Reduce Business Disruptions

By reducing the need for physical presence in hazardous areas, a digital twin environment can significantly enhance safety, reduce the cost of travel and moving equipment. The impact is an increase in operational efficiencies and reduction in business disruptions. Inspectors can perform virtual walkthroughs to inspect dangerous or hard-to-reach areas at their own pace, minimizing the risk of accidents. Adding immersive VR and AR to the inspection processes can provide 1:1 scale accurate visualization which cannot be achieved with flat screen approaches. This new modality reduces the need to always be on location and therefore minimizes business disruptions when travel is not feasible.

 

Inspector Training

Digital twins with immersive training environments can simulate real-world inspection scenarios. VR can create realistic 3D environments where trainees can practice inspections without the constraints of physical locations. For example, a trainee can virtually inspect an oil rig, practicing safety protocols and identifying defects in a controlled setting. AR and MR can enhance on-the-job training by overlaying digital information on physical objects. Inspectors can use AR glasses to receive step-by-step guidance, access technical documents, and visualize internal structures, reducing the learning curve and improving accuracy.

 

Real-Time Collaboration with Experts

Similarly, a multi-user environment with digital twins can enable real-time collaboration between on-site inspectors, remote experts, and stake holders in various geographic locations. Using AR glasses, an inspector in the field can share their viewpoint with an expert located elsewhere, who can then provide immediate feedback and guidance. This capability is especially valuable in complex or hazardous environments where expert input is critical. Collaborative platforms can further enhance this by allowing remote experts to annotate the inspector’s field of view, highlighting areas of concern, or suggesting corrective actions.

 

 

Considerations

While the adoption of immersive technologies in the inspection industry is highly promising, there are a few considerations to keep in mind to fully realize their potential over a period. VR, AR, and MR technologies are advancing rapidly and current hardware limitations, such as resolution, field of view, and battery life, are being improved with each new iteration. Integrating immersive tools and digital twins with current inspection workflows and data management systems is paving the way for faster adoptions of digital inspection capabilities with a more direct impact operational efficiency and business ROI. Further the cost associated with VR, AR, and MR technology is decreasing rapidly as the technology matures and more device choices become available. Finally, cloud computing and 5G networks are making these technologies more accessible, even in remote areas, addressing key pieces for accelerating business adoption.

Adopting new technologies comes with a learning curve and change management. As inspectors and users become more familiar with immersive and digital twins, adoption will accelerate forcing change at various levels in the industry. The inspection industry operates within a framework of strict regulations, and aligning new technologies with these standards is essential. Regulatory bodies are beginning to recognize the advantages of VR, AR, and MR technologies and are working towards developing guidelines and standards to facilitate their use. As the benefits of these technologies become more evident, regulatory acceptance and standardization will inevitably be addressed.

 

Concluding Remarks

Digital twins created from inspection data can be leveraged repeatedly across multiple applications, and when combined with immersive visualization, offer significant opportunities to transform the inspection industry. Continuous advancements in technology, better business integration, cost reduction, regulatory acceptance, and innovations in AI will inevitably drive quicker adoption in the inspection industry. As key barriers to entry are eliminated, digital twins combined with VR, AR, and MR are set to become integral tools in ensuring higher safety, quality, and efficiency of inspections across various sectors.

 

This article was featured in NDE Outlook https://source.asnt.org/22d6m27/17

Case Study: Leveraging Virtual Reality for Steel Bridge Construction – Yokogawa Bridge Corporation

Background

Yokogawa Bridge Corporation, a leader in Japan’s steel bridge construction industry, sought innovative solutions to enhance their engineering workflows, improve communication, and reduce errors throughout the design and construction process.

 

Challenge

Traditional review methods relied on printed drawings and physical meetings, which made it difficult to identify complex design issues early, coordinate among distributed teams, and effectively communicate with clients and partners.

 

Solution

By adopting iQ3Connect’s web-based VR platform, Yokogawa Bridge was able to visualize full-scale 3D models of their steel structures in immersive virtual environments and seamlessly combine CAD with reality capture LIDAR scan data of their sites. Engineers, designers, and stakeholders could now review detailed bridge models collaboratively from any location—using VR headsets, PCs, or tablets—without requiring specialized software or complex installations.

 

 

Results

  • Improved Design Review: Teams detected and addressed design inconsistencies and interferences early in the process, reducing costly rework during fabrication and assembly.

  • Enhanced Communication: Virtual meetings in 3D environments enabled clear, intuitive discussions and decision-making among engineers, partners, and clients.

  • Cost & Time Savings: Remote VR sessions eliminated the need for frequent travel and streamlined review cycles, accelerating project delivery.

  • Safer Training: VR also provided a risk-free environment for operator and safety training, further supporting workforce development.

 

 

Conclusion

Yokogawa Bridge’s deployment of iQ3Connect’s VR platform marks a significant step in digital transformation for steel construction, setting a precedent for how immersive technology can drive efficiency, safety, and collaboration in complex engineering projects.

 

Reference: Nikkei Article: “A Bridge Built in Virtual Space” (Japanese)

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